CNC Plasma & Oxyfuel Plate Cutting Machine | Balaji Plasma Cutting Machines, Satara.

 CNC Plasma & Oxyfuel Plate Cutting Machine | Balaji Plasma Cutting Machines, Satara

A CNC profile cutter is a metal plate cutting machine that utilizes plasma and or oxyfuel cutting technology to cut through metal.

The CNC Oxyfuel Cutting Machine is a basic design which is extensively used in the metal industry. This Oxy Fuel Cutting Machine can cut all kinds of mild and low allow metals to precision. The robust design and reliable functioning of this machine is appreciated by all our clients.

Also called a thermal cutting method, Plasma Cutting Machine can cut metals which are good conductors of electricity. This is done through an accelerated jet of hot plasma instead of mechanically cutting it. This is achieved by compressed air or other gases, depending on the material to be cut.

CNC plasma cutting machines can offer excellent precision and repeatability. Plasma cutting can be carried out in the water which results in smaller heat-affected zones as well as minimizing noise levels. Plasma cutting can cut more complex shapes as it has high levels of accuracy.

There are 3 types of CNC Plasma & Oxyfuel Plate Cutting Machine:

1. Master-cut

2. Micro-cut

3. Mini-cut

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Balaji Plasma CNC Cutting Machines, Satara.

BALAJI PLASMA CNC CUTTING MACHINES, SATARA

Balaji Plasma Cutting Machines has been established in 2021 as a CNC Machines and equipment's manufacturing company in Satara, Maharashtra part of west-central India.

Introduction

Balaji CNC cutting machines is an industry-leading manufacturer and supplier of CNC Plasma Cutting Machine, CNC Oxy Fuel Cutting Machine, CNC Flame Cutting Machine, Portable Plasma Cutting Machine, CNC Plasma Cutter, Plasma Cutting Machine, CNC Plasma Controller, CNC Gas Cutting Machine, CNC Metal Cutting Machine, Plasma Laser Cutting Machine, Plasma CNC Machine, CNC Plate Cutting Machine and Gantry Type CNC Plasma Cutting Machine.

Our assorted collection of CNC cutting machines delivers the solutions for a wide variety of customers and an application, helping you maximizes performance and profits.

Leading Manufacturer of CNC Plasma & Oxy Fuel Cutting Machine

We are a prime manufacturer, supplier, exporter and trader of CNC Plasma Cutting Machine, CNC Oxy Fuel Cutting Machine, CNC Flame Cutting Machine, Portable Plasma Cutting Machine, CNC Plasma Cutter, Plasma Cutting Machine, CNC Plasma Controller, CNC Gas Cutting Machine, CNC Metal Cutting Machine, Plasma Laser Cutting Machine, Plasma CNC Machine, CNC Plate Cutting Machine and Gantry Type CNC Plasma Cutting Machine.

Our products are highly appreciated for their durability, low maintenance, performance and affordable prices. Owing to the quality of our range, we are able to meet the growing demands of heavy engineering industries, fabrication units, and refineries.

Our Products & Services

Our products are regarded for their premium quality, sturdy construction and cost-effective operation. We constantly strive to maintain the quality of our products. Our products are widely used in construction, heavy engineering plant and refinery requirements.

We have built a highly sophisticated infrastructure base. This infrastructure includes manufacturing, research and control, sales and many other departments. We use the latest machines and processes in our production, quality assurance and packaging. In addition, our R&D unit works dedicatedly in exploring the latest technologies in design as well as rectifying the deficiencies in the products manufactured by us.

Owing to our ethical business policies, transparent dealings and customer-centric approach, we have a long list of our satisfied clients. As an exporter, supplying products to various locations across the globe, we are committed to the total quality assurance of our products and services. Our products are manufactured using highly developed technology.

Our Infrastructure

We have continuously developed and upgraded our infrastructure facility to meet all kinds of requirements of the clients. Spread over a large area, our infrastructure consists of separate departments for each operation such as production unit, warehouse, R&D, quality testing and servicing. It helps in increasing productivity, operational and cost efficiency.

The state-of-the-art manufacturing unit we have developed is set up with all the required machines and equipment to enable us to manufacture the range. Our latest machinery has enabled us to produce best quality products in a very short span of time.

Balaji Plasma CNC Cutting Machines Satara Products

Balaji Plasma CNC Cutting Machines Satara Overview

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Ready Mix Plaster Sand Plant- Ready Mix Plaster Sand Plant Manufacturer | Balaji Construction Machines and Spares, Satara.

Ready Mix Plaster Sand/Mortar Plant | Balaji Construction Machines and Spares, Satara

A ready-mix plaster plant is a set of equipment used to produce all kinds of quality and environmental-protection plaster, mortar, and adhesive by processing fine grade sand, light-aggregate, cement, and high-quality additive, etc.

This plant shows its unique advantages due to its completely enclosed production environment, energy-saving, high manufacturing speed, and multiple production use. Therefore, this equipment to produce dry mix plaster has a large demand in the market. Our plant mainly consists of a drying machine, pulse dust collector, mixer machine, bucket elevator, vibrating screen, packing machine, control system, and so on.

1. Semi or Fully Auto – 5 Tonnes Per Shift

2. Semi or Fully Auto – 10 Tonnes Per Shift

3. Semi or Fully Auto – 15 Tonnes Per Shift

4. Fully Auto – 20 Tonnes Per Shift

Products can be manufactured in this plant:

Jointing Mortar
Application Area	Concrete blocks wall	A.A.C. Blocks wall
	Fly ash / Red bricks wall	C.L.C. Blocks wall
	Chira Stone wall	Stone wall

Plastering Mortar
Application Area	External wall	R.C.C. Surface
	Internal wall	Ceiling
	Stone wall plaster	refilling and finishing cracks on wall

Wall Putty
Application Area	Direct coating on Internal wall
	Direct coating on A.A.C. Blocks wall

Tile Mortar
Application Area	Fixing vitrified tiles	Ceramic items in kitchen
	Fixing Marble / Granite tiles on wall	Fixing pores stone in interior / Exterior

Bed Mortar
Application Area	For leveling the floor surface / matching the level before fixing tiles / marble / granites / ceramics.

Tile Grout
Application Area	For filling the gaps between two surfaces of tiles / marble / granites ceramics (Can manufacture in various colours)

Non-Shrink Grout
Application Area	For anchoring machinery base, Column base, anchor bolts, casting of foundations, foundations for Pumps / Compressors / Generators / Chimneys.

Water proofing Grout
Application Area	For water proofing, water retaining structures, coating cracks, and various application for water retaining.

Ready mix dry concrete
Application Area	For any area where to concrete it. With maximum 40 mm aggregate can use for concreting.

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AAC Plant- AAC Plant Manufacturer | Balaji Construction Machines and Spares, Satara.

 AAC Plant | Balaji Construction Machines and Spares, Satara

AAC (Autoclaved Aerated Concrete) Plant:

AAC is one of the major achievements of the 20th century in the field of construction. It is a lightweight, precast building material that simultaneously provides structure, insulation, and fire and mold resistance.

Autoclaved aerated concrete (AAC) is made with fine aggregates, cement, and an expansion agent that causes the fresh mixture to rise like bread dough. In fact, this type of concrete contains 80 percent air. In the factory where it is made, the material is molded and cut into precisely dimensioned units.1. 18 CuM Expandable up to 36 CuM.

AAC blocks are widely used in the construction of apartments and other types of residential properties, industrial and commercial buildings, such as hotels, offices, hospitals and schools. Owing to their excellent heat insulation capacity, AAC bricks find application in interior and exterior construction.

AAC is well suited for high-rise buildings and those with high-temperature variations. Due to its lower density, high-rise buildings constructed using AAC require less steel and concrete for structural members.

We manufacture four types of AAC plants:

1. 18 CuM Expandable up to 36 CuM

2. 36 CuM Expandable up to 72 CuM

3. 54 CuM Expandable up to 108 CuM

4. 72 CuM Expandable up to 108 CuM

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Wet Cast Paver Plant- Paver Plant Manufacturer | Balaji Construction Machines and Spares, Satara.

 Wet Cast Paver Plant / Rubber Mould Paver Plant | Balaji Construction Machines and Spares, Satara

Wet cast pavers are created by pouring the concrete into a mould, then vibrating it to release air bubbles. The concrete sits in the mould until it is cured (hardened), then the mould is removed, and the paver can be shipped.

1. Manual: 875 sqft per shift

2. Automatic: Single Line- 3500 sqft per shift

3. Semi Auto: up to 6000 sqft / 20,000 Pavers

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Egg Laying Type Concrete Block Machine- Concrete Block Manufacturer | Balaji Construction Machines and Spares, Satara.

Egg Laying Type Concrete Block Machine | Balaji Construction Machines and Spares, Satara

Egg Laying Type Concrete Block Machine is one type of block making machine that can be moved and doesn't require pallets when producing bricks. Egg laying brick machine is special for producing cement/concrete hollow blocks and solid blocks.

Main Features:

Motor:

• 2 HP for vibration

Hydraulic:

• Vedol 68 Oil - Yuken India ltd. makes Control valve.
• User friendly controls.
• Heavy Robust Metal Body for long life.
• Portable Machine work on site also.

Operating:

• Manual operated Auto forward reverse.
• Only 2 Persons required per Plant Machine.

Requirements:

• Required Moulds.
• Mixer 400 kg 7.5 HP (1 quantity)

Product Name	Cavity	Cycles Time	Production
Concrete Block 12" x 8" x 8"	4	60 sec.	1920
Concrete Block 12" x 8" x 6"	5	60 sec.	2400
Concrete Block 12" x 8" x 4"	7	60 sec.	3360
Concrete Block 16" x 8" x 8"	4	80 sec.	1400
Concrete Block 16" x 8" x 6"	5	80 sec.	1800
Concrete Block 16" x 8" x 4"	7	80 sec.	2520

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Colour Paver Making Machine- Fly Ash Bricks Manufacturer | Balaji Construction Machines and Spares, Satara.

Colour Paver Making Machine | Balaji Construction Machines and Spares, Satara

Fly Ash Bricks- Colour Paver Making Machine- 7500 Pavers/Bricks

Beneficial Points:

• No Pallet Cost

No pallets required for production or transportation of products. Approximately recurring cost of 1000 pallets will be saved per year. Manpower cost for pallet handling also save.

• Multi Product Machine

This machine can manufacture bricks, uni pavers, colour layer pavers, interlocking blocks. This is best machines for startup plants for manufacturing variety of products.

• Cycle Time

10 seconds for 1 stroke which is fast in class.

• Mould Life

Material for mould is HCHCR D2 having 55 HRC hardness gives 2,50,000 cycles / 5,00,000 bricks mould of life.

• Height Maintain Blocks

No separate mould required for 4-inch or 3-inch height. Bricks height can be maintained by using height maintain blocks.

• Electricity Consumption

0.015-unit electricity consumption per brick. Comparatively 2 times less than vibro press machine.

• Minimum Labour Required

Fully auto and manual controls are designed to operate by semi-skilled workers. 1 skilled and 5 unskilled labours can manufacture 6700 bricks in a shift.

Product Name	Cavity	Cycles / minutes	Production Capacity
Fly ash bricks  9 x 4 x 4 / 3	2	7	6700 bricks / shift
Colour Pavers	2	5	4800 Pavers / shift
Interlocking Blocks	2	5	2400 blocks / shift
Uni pavers	2	7	6700 blocks / shift

Technical Specification:

• Energy Transmission: Hydraulic compaction
• Energy source: Electrical, 3 phase, 440 volts
• Electronics control: PLC base fully automatic
• Motor: 10 HP SIMENS make
• Hydraulic pressure: 63 Tonnes
• Vibrator: NIL
• Hydraulic oil tan: 300 Liters
• Cycle time: 7.5 seconds
• Stroke per minute: 8 Stroke
• Cooling: Condenser type cooling
• Number of pallets: Not required
• Material Feeder: Individual material feed box
• Total labour required: 1 Skilled & 4 Unskilled labours

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Uni Paver Making Machine- Fly Ash Bricks Manufacturer | Balaji Construction Machines and Spares, Satara.

 Uni Paver Making Machine | Balaji Construction Machines and Spares, Satara

Fly Ash Bricks- Uni Paver Making Machine- 5000 Pavers/Bricks

Beneficial Points:

• No Pallet Cost

No pallets required for production or transportation of products. Approximately recurring cost of 1000 pallets will be saved per year. Manpower cost for pallet handling save.

• Multi Product Machine

This machine can manufacture bricks, uni pavers, colour layer pavers, interlocking blocks. This is best machines for startup plants for manufacturing variety of products.

• Low-Cost Setup

Cost of plant is comparatively low for new startups.

• Mould Life

Material for mould is HCHCR D2 having 55 HRC hardness gives 2,50,000 cycles / 5,00,000 bricks* mould of life.

• Height Maintain Blocks

No separate mold required for 4-inch or 3-inch height. Bricks height can be maintained by using height maintain blocks.

• Electricity Consumption

Only 14 KW power required for a plant which is minimum as compared to other plants. 0.02-unit electricity consumption per bricks.

• Minimum Labour Required

Fully auto and manual controls are designed to operate by skilled workers. 1 skilled and 4 unskilled labours can manufacture 6700 bricks.

Product Name	Cavity	Cycles / minutes	Production Capacity
Fly ash bricks 9" x 4" x 4" 9" x 4" x 3"	2	7	6700 bricks / shift
Uni Pavers	2	7	6700 bricks / shift
Interlocking Blocks	1	5	2400 blocks / shift

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